• Closed-die forging for manufactured parts

    Supplied by: Forge

    Company: Forge LT, UAB
    Location: Panevezys, Lithuania
    Service: Closed-die Forging for automotive, agriculture, mining and other industries
    Category: Industrial Forging
    Certifications: ISO9001:2015, ISO14001:2015 (Bureau Veritas)
    Company Website: www.forge.lt
    Telephone: +370 455 02010
    Email: sales@forge.lt

    Forge LT is the only closed-die forging company in Baltic Region with a 100% Lithuanian ownership. Our main mission as a supplier is to be as flexible as possible, focusing on short delivery lead-time and quick reaction to customer’s urgent needs.

    We have just celebrated our 25th anniversary in this business and we are extremely proud that most of our partners have been together with us for all these years and continue to trust our extensive forging know-how which resulted in more than 300 different types of forgings produced. This is not only a great achievement for a business, but also a great inspiration to the team working in Forge LT.

    We will continue to put an utmost emphasis to remain as flexible and efficient as we currently are and keep our partnerships with well-known companies in Western Europe and Scandinavia.

    Closed-die forging

    Our total forging capacity is around 4 000 tons per year which we achieve with 4 fully renovated and modernized forging lines – forging presses, trimming presses, calibrating presses, shears and heating furnaces.

    We forge according to EN 10243-1 Class F standard, alloy and ferrous steel parts with maximum weight of 8 kg and around 200 mm in diameter or 280 mm in length, 200 mm in width).

    • Four (4) fully modernized forging lines at 2 500t.
    • Total annual capacity of 1 000 000 parts, 4 000 tons
    • Material: alloy and ferrous steel
    • Dimensions: up to 8kg and 280 mm in length
    • In-house engineering of tools and molds (SolidWorks)
    • In-house production of tools, molds, inspection gauges

    Post-forging processing

    Our machining capacity consists of only modern CNC milling and turning machines, mostly Haas (milling) and Doosan (turning), acquired in years of 2015-2020, including other supporting equipment.

    Besides standard machining techniques such as drilling or turning, our capabilities of active-milling (milling axis) allow us to produce precise and complex items with very high reliability.

    • Machining: turning and milling (Haas, Doosan)
    • Zinc, chrome, nickel plating
    • Painting and powder-coating
    • Crack inspection (in-house Tiede 600WE)
    • Hardness measuring
    • Coordinate measuring (CMM)

    Tool engineering

    Our engineering department is fully capable of designing all of the necessary tooling, molds, inspection gauges and other supporting equipment to prepare for the mass production. The only thing we need from our customers is the drawing of the final product and we take care of everything else.

    To make sure that our engineered tool design is going to work and provide the most efficient output as well as reliability, we use simulation software which accurately predicts the forging process. That also allows us to provide a very accurate cost-estimates before committing to the actual production and initial set-up costs.

    Machining capabilities

    Besides our core forging expertise, during the last 5 years we have been steadily investing into our CNC machining capacity and after almost 1 000 000 EUR in investments, we are feeling very confident that we can provide a machining service at the highest level, quality and production reliability.

    To ensure flexibility, which we are so proud of, we also use several subcontractors for machining. That allows us to scale-up our production capacity quickly and soften the bottlenecks in our production pipeline.

    Dear visitors, Amongst the files ready for download, we have other useful information ready for you – company presentation, 3D tour of the company and other. Please contact our sales team for additional information!

    We looks forward with providing a proposal and becoming your long-term manufacturing partner.  Please contact us globally for a quotation or to inquire about how Forge can work for you!

  • Contract Production of Industrial Steel Components

    Supplied by: Aumeta

    Company: UAB Aumeta
    Location: Panevezys, Lithuania
    Service: Contract Production of Industrial Steel Components
    Category: Industrial Welding and Machining
    Certifications: ISO9001:2015, ISO14001:2015, EN3834-2
    Company Website: www.aumeta.lt
    Telephone: +370 686 62500
    Email: sales@aumeta.lt

    Aumeta is a family-owned Lithuanian contract manufacturer of industrial steel components and machinery with more than 25 years of experience in the business with a team of around 65 people. We export more than 75% of all production to Finland, Sweden and Germany.

    Throughout the years we have been entirely focusing on close partnerships, doing our best to grow and improve together. That is still our core value as a business and what we are offering in today’s extremely competitive market.

    Even more than ever our team is mostly motivated by the idea that we can inspire and sometimes amaze our partners with improvements of our company as well as new engineering ideas which we are eager to share.

    Industrial steel components

    We are the most competitive when it comes to production of drawing items according to customer’s specifications, which usually include welding, machining and painting processes, usually in small-medium sized batches.

    The uniqueness of Aumeta comes from its versatile manufacturing capabilities. Instead of focusing on either welding or machining, we invest our resources info flexibility of our capabilities which ensures cost-saving, more reliability over quality and most importantly, shortens the lead time.

    • Welded structures up to 5 tons in weight
    • Machined structures up to 4200x2100x1100 mm (milling)
    • Machined turning components up to Ø1000 x 5000 mm
    • Materials: steel, stainless steel, aluminum, plastics
    • Milling and turning, nominal batch size of 1 ~ 500 pcs.
    • Machining on 3 or 4 axis machines, Hartford, Haas, Doosan

    Quality management

    As per our ISO9001:2015 certification and internal quality management system, the quality assurance process is documented in great detail and provides multiple points of inspection which ensure that all of the quality requirements are met at every stage.

    Our quality inspectors carry out inspections of raw materials, welding quality, tolerances of machining requirements, painting specifications, assembly and other sensitive production points.

    Inspection equipment and tools are regulary calibrated according to manufacturer’s recommendations and/or instructions. To avoid any use of faulty inspection equipment in the workshop, we inspect the condition of every quality tool on daily basis.

    Our company also follows standards:

    • ISO 9001:2015
    • ISO 14001:2015
    • ISO EN 3834-2
    • Other certificates available upon request

    Mechanical assemblies

    Combining all of our production possibilities and capacity, we are also capable of assemblying all these manufactured items into fully-working machines or mechanical sub-assemblies.

    We understand how important the final step of assembly is and fully acknowledge that a very high level of trust must be in place. We earn that trust by fluent and uncompromising communication, constant status updates, inspection reports and leave as little room for the “unknowns” as possible.

    The best proof that it is indeed possible is the fact that we are already providing this service and this area is growing quickly.

    • Complete assemblies up to 5 tons in weight
    • Assemblies up to 8000 x 3000 x 2000 mm in size
    • Purchasing of standard components
    • Delivered semi-assembled or fully assembled
    • Testing and inspection according to documentation

     

    Aumeta looks forward with providing a proposal and becoming your long-term manufacturing partner.  Please contact us globally for a quotation or to inquire about how Aumeta can work for you!

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